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A competitive advantage for beverage producers

KHS and Schubert collaborate on customised solutions

Different product formats can be handled as well as different plastic cases.
Different product formats can be handled as well as different plastic cases. [Source: Schubert]

Ger­hard Schu­bert GmbH and KHS have brought to­geth­er their ex­per­tise in bot­tle pack­ing and com­bined their tech­nolo­gies as part of a col­lab­o­ra­tive ef­fort: the joint­ly de­vel­oped block so­lu­tion de­liv­ers flex­i­bil­i­ty and stands out with a com­pact de­sign.

In con­ven­tion­al pro­duc­tion lines for pack­ing bev­er­age bot­tles in bas­kets or clus­ter packs, in­di­vid­ual ma­chines are con­nect­ed via trans­port units. By Scu­bert and KHS this task is solved by means of Schu­bert’s Trans­mod­ul: the trans­port ro­bot takes over the hndling of car­tons in the KHS sys­tem and then trans­ports the bot­tle-­filled car­tons to the cor­re­spond­ing mod­ule for glu­ing and clos­ing.

The new com­bi­na­tion of sys­tems from Schu­bert and KHS achieves an in­line out­put of up to 72,000 bot­tles. De­pend­ing on how many mod­ules are com­bined, the sys­tem can process as many as 30,000 bot­tles per hour even when dis­con­nect­ed from the prod­uct flow.

“Bring­ing to­geth­er a va­ri­ety of dif­fer­ent mod­ules, our cus­tomers are pro­vid­ed with ex­act­ly the sys­tem that meets their spe­cif­ic re­quire­ments in terms of pack­ag­ing de­sign and per­for­mance ca­pa­bil­i­ty,” ex­plains Ger­ald Schu­bert, Man­ag­ing Di­rec­tor of the Ger­hard Schu­bert GmbH. Flex­i­bil­i­ty is also re­flect­ed in the va­ri­ety of pos­si­ble pack­ag­ing vari­ants: the sys­tem can han­dle cas­es as well as bas­kets, clus­ters and oth­er sec­ondary car­ton pack­ag­ing. “Even with pro­duc­tion vol­umes of more than 100,000 hec­tolitres, the ben­e­fits of our cus­tomised ma­chine con­cept can be ful­ly ex­ploit­ed. And, if re­quired, the cus­tomer can eas­i­ly ex­pand the line at a lat­er date,” high­lights Prof. Dr.-Ing. Matthias Niemey­er, Chair­man of the Board of the KHS Group based in Dort­mund.

A pack­ag­ing block will be used in the fu­ture by the Schützen­garten Brew­ery in St. Gallen. The Swiss brew­ery will be pro­cess­ing eleven dif­fer­ent bot­tle for­mats on the com­pact line – sev­en of which are re­turn­able and four dis­pos­able. The re­turn­able bot­tles are packed in six dif­fer­ent plas­tic cas­es. Schützen­garten uses six dif­fer­ent car­ton for­mats for the dis­pos­able bot­tles.

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